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The Bourg Binder BB3102

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The Bourg Binder BB3102

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CP BOURG

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The BB3102 makes it possible for publishers, commercials, in-plant printers and specialty binders to address today's often complex and unpredictable workflows with a versatile system that replaces the inconsistency of manually-guided medium and short-run book production with predictability and high productivity.

Not only does the BB3102 have a high production speed with up to 650 cycles per hour (400 books/hour), but the major advantage is that the operator can leave the system unattended for up to 25 minutes of non-stop production, while he/she focuses on other tasks. The machine runs at constant maximum speed and automatically adapts to the thickness of each job. The BB3102 processes various book thicknesses from 1 to 60 mm (0.04 to 2.36 in), and paper sizes from 100 x 100 mm (3.93 x 3.93 in) to 385 x 380 mm (15.15 x 14.96 in).



STANDARD FEATURES
FEATURESADVANTAGESBENEFITS
LOADING TRAYS
  • In just a few minutes, the operator can load up to 120 book blocks into the machine
  • The operator has 8-25 minutes of free time to perform other tasks while the machine runs autonomously
CONTINUOUS BOOK BLOCK FEEDING MODULE
  • The BBL clamp automatically feeds book blocks into the machine’s jogger plate
  • The machine runs at constant maximum speed
AUTOMATIC VARIABLE THICKNESS PROCESSING
  • The BBL’s pallets can be adjusted in order to load books of varying thickness: 1-60 mm (0.04-2.36 in)
  • The machine binds books of variable thickness without operator intervention
UPGRADE FROM BB3002
  • Upgrade your BB3002 to a BB3102 with the Bourg Book Loader
  • Benefit from all the unique features of the BB3102 leading to increased productivity
GRAPHICAL USER INTERFACE (GUI)
  • User-friendly industrial grade color touch screen
  • Single GUI for entire finishing line can be connected wirelessly to any tablet, smartphone or computer
  • Control your entire finishing remotely
  • Remote diagnostics, statistics and much more
MISSING COVER DETECTION
  • Check that the cover has been taken
  • Avoid binding without cover
  • Avoid reprints and waste
ADJUSTABLE JOGGER VIBRATION
  • Vibration of the jogger plate re-aligns the block of paper to be bound
  • Ensures high quality perfect bound books
SUPERIOR MILLING AND DEFIBERING/NOTCHING
  • Milling wheel with notching tool for EVA/defibering tool for PUR applications (milling depth: from 0 to 3 mm - from 0 to 0.11 in)
  • Ensures deep glue penetration for maximum cover adhesion
PAPER DUST COLLECTOR
  • Gathers paper dust generated by milling/notching operation
  • No need for external dust removal
AVAILABLE IN EVA AND PUR GLUE
  • EVA: 3 cylinder glue tank
  • PUR: Nordson applicator
  • Professional quality glue application
DETECTION OF MIN/MAX GLUE LEVELS
  • Indicates when the glue tank needs to be refilled
  • Manage glue level more easily
  • Gain in productivity
INCORPORATED SIDE GLUING
  • Adjustable side gluing (accuracy at 0,1 mm/0.004 in)
  • Superior EVA/PUR-C side gluing for premier book binding
KNIFE CREASING
  • Up to 13 positive/negative cover creases
  • Highest quality creasing
  • Able to create winged books
START-UP TIMER
  • Enables to pre-program and schedule production
  • Gain time: no need to wait for the glue to be ready to operate
  • Fully automatic: no need to switch on the machine
SAFETY BARRIER
  • Light curtains guarantee operator safety while loading
  • Jobs are automatically processed when removing hands from loading area
  • Increases productivity and ease of operation while guaranteeing operator safety
OPTIONS
FEATURESADVANTAGESBENEFITS
DOUBLE COVER DETECTION
  • Check that cover feeder takes one cover at a time
  • No manual check that only one cover has been taken
  • Avoid reprints and waste
AUTOMATIC BARCODE SCANNING
  • Each book block and cover will be scanned in order to guarantee book integrity
  • No setup required
  • Each job is checked in order to avoid reprints, also records each job for job tracking
  • No manual job setup
BOURG BOOK RECEPTION MODULE (BBR)
  • Stacks books vertically on the spine to allow the glue to dry in a perfect position
  • Large storage capacity
  • No production loss as it can be unloaded during job production
  • Guarantees book spine squareness
THE BB3102 INCLUDES ALL THE FEATURES, ADVANTAGES AND BENEFITS OF THE STANDARD BB3002
DIMENSIONSDimensions
MEDIA
Maximum speed650 cycles/hour
400 books/hour
COVER
Minimum cover size100 x 201 mm (3.93 x 7.91 in)
Maximum cover size385 x 750 mm (15.15 x 29.52 in)
Cover weight80 to 300 gsm
CONTENT
Minimum paper size of books with cover (perfect binding mode)195 x 127 mm (7.67 x 5.00 in)

Maximum paper size of books with cover (perfect binding mode)385 x 380mm (15.15 x 14.96 in)
Minimum paper size of books without cover (padding mode) *100 x 100 mm (3.93 x 3.93 in)
Maximum paper size of books without cover (padding mode) *385 x 320 mm (15.15 x 12.59 in)
Book thickness1 to 60 mm (0.04 to 2.36 in)
Milling depth0 to 3 mm (0 to 0.11 in)
Paper weight60 to 160 gsm
* Padding mode is not available with PUR version due to cure time
PHYSICAL
Dimensions of BB3002 (L x W x H)202 x 135 x 150 cm 
(79.52 x 53.15 x 59.05 in)
Dimensions of BBR (L x W x H)106 x 60 x 50 cm
(41.73 x 23.62 x 19.68 in)
Dimensions of BBL (L x W x H)335 x 80 x 145 cm
(131.89 x 31.49 x 57.08 in)
Weight of BB3002650 kg (1,430 lbs)
Weight of BBR80 kg (176 lbs)
Weight of BBL500 kg (1,101 lbs)
Glue Temperature (EVA)130 to 180°C (266°F to 356 °F)
Cover Station Capacity / cover pile height80 mm (3.15 in)
Loading Capacity120 book blocks
BBR Capacity700 mm (27.56 in)
ELECTRICAL / ACOUSTIC
POWER SUPPLY
BB3002 Off-Line208/220V ±10%, 60Hz, 3 phase delta, 12A

220/230V or 240V ±10%, 50Hz, 3 phase delta, 12A

380/400 or 415V ±10%, 50Hz, 3 phase star, no neutral needed, 12A
Bourg Book Loader230V ±10%, 50Hz, 1 phase, 1.5A

120V ±10%, 60Hz, 1 phase, 3A
OPERATIONAL MODE
Power consumption4,300 W
Radiant heat13,700 BTU/h
Sound level76 dB
STANDBY MODE
Power consumption1,500 W
Radiant heat5,100 BTU/h
AIR SUPPLY FOR PUR-C SYSTEM
Compressed air requirements87 to 116 PSI / 6 to 8 BAR
Air consumption50 l/min; the melter needs a flow rate a 30 Std L/min
Minimum air quality rating requirementsISO 8573.1 :2010 Class 1.7.2 (maximum particule size: 40μm ; maximum concentration: 10mg/m3 ; maximum Dew point: +7°C)

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The Bourg Binder BB3102

The Bourg Binder BB3102

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30 other products in the same category:

The Bourg Binder BB3102 <div id="tabs" class="pages ui-tabs ui-widget ui-widget-content ui-corner-all"> <div id="tech_specs" class="ui-tabs-panel ui-widget-content ui-corner-bottom"> <div id="fab"> <p>The BB3102 makes it possible for publishers, commercials, in-plant printers and specialty binders to address today's often complex and unpredictable workflows with a versatile system that replaces the inconsistency of manually-guided medium and short-run book production with predictability and high productivity.</p> <p>Not only does the BB3102 have a high production speed with up to 650 cycles per hour (400 books/hour), but the major advantage is that the operator can leave the system unattended for up to 25 minutes of non-stop production, while he/she focuses on other tasks. The machine runs at constant maximum speed and automatically adapts to the thickness of each job. The BB3102 processes various book thicknesses from 1 to 60 mm (0.04 to 2.36 in), and paper sizes from 100 x 100 mm (3.93 x 3.93 in) to 385 x 380 mm (15.15 x 14.96 in).</p> <table><thead><tr><td colspan="3"><br /><br />STANDARD FEATURES</td> </tr><tr><td>FEATURES</td> <td>ADVANTAGES</td> <td>BENEFITS</td> </tr></thead><tbody><tr><th>LOADING TRAYS</th> <td> <ul><li>In just a few minutes, the operator can load up to 120 book blocks into the machine</li> </ul></td> <td> <ul><li>The operator has 8-25 minutes of free time to perform other tasks while the machine runs autonomously</li> </ul></td> </tr><tr><th>CONTINUOUS BOOK BLOCK FEEDING MODULE</th> <td> <ul><li>The BBL clamp automatically feeds book blocks into the machine’s jogger plate</li> </ul></td> <td> <ul><li>The machine runs at constant maximum speed</li> </ul></td> </tr><tr><th>AUTOMATIC VARIABLE THICKNESS PROCESSING</th> <td> <ul><li>The BBL’s pallets can be adjusted in order to load books of varying thickness: 1-60 mm (0.04-2.36 in)</li> </ul></td> <td> <ul><li>The machine binds books of variable thickness without operator intervention</li> </ul></td> </tr><tr><th>UPGRADE FROM BB3002</th> <td> <ul><li>Upgrade your BB3002 to a BB3102 with the Bourg Book Loader</li> </ul></td> <td> <ul><li>Benefit from all the unique features of the BB3102 leading to increased productivity</li> </ul></td> </tr><tr><th>GRAPHICAL USER INTERFACE (GUI)</th> <td> <ul><li>User-friendly industrial grade color touch screen</li> <li>Single GUI for entire finishing line can be connected wirelessly to any tablet, smartphone or computer</li> </ul></td> <td> <ul><li>Control your entire finishing remotely</li> <li>Remote diagnostics, statistics and much more</li> </ul></td> </tr><tr><th>MISSING COVER DETECTION</th> <td> <ul><li>Check that the cover has been taken</li> </ul></td> <td> <ul><li>Avoid binding without cover</li> <li>Avoid reprints and waste</li> </ul></td> </tr><tr><th>ADJUSTABLE JOGGER VIBRATION</th> <td> <ul><li>Vibration of the jogger plate re-aligns the block of paper to be bound</li> </ul></td> <td> <ul><li>Ensures high quality perfect bound books</li> </ul></td> </tr><tr><th>SUPERIOR MILLING AND DEFIBERING/NOTCHING</th> <td> <ul><li>Milling wheel with notching tool for EVA/defibering tool for PUR applications (milling depth: from 0 to 3 mm - from 0 to 0.11 in)</li> </ul></td> <td> <ul><li>Ensures deep glue penetration for maximum cover adhesion</li> </ul></td> </tr><tr><th>PAPER DUST COLLECTOR</th> <td> <ul><li>Gathers paper dust generated by milling/notching operation</li> </ul></td> <td> <ul><li>No need for external dust removal</li> </ul></td> </tr><tr><th>AVAILABLE IN EVA AND PUR GLUE</th> <td> <ul><li>EVA: 3 cylinder glue tank</li> <li>PUR: Nordson applicator</li> </ul></td> <td> <ul><li>Professional quality glue application</li> </ul></td> </tr><tr><th>DETECTION OF MIN/MAX GLUE LEVELS</th> <td> <ul><li>Indicates when the glue tank needs to be refilled</li> </ul></td> <td> <ul><li>Manage glue level more easily</li> <li>Gain in productivity</li> </ul></td> </tr><tr><th>INCORPORATED SIDE GLUING</th> <td> <ul><li>Adjustable side gluing (accuracy at 0,1 mm/0.004 in)</li> </ul></td> <td> <ul><li>Superior EVA/PUR-C side gluing for premier book binding</li> </ul></td> </tr><tr><th>KNIFE CREASING</th> <td> <ul><li>Up to 13 positive/negative cover creases</li> </ul></td> <td> <ul><li>Highest quality creasing</li> <li>Able to create winged books</li> </ul></td> </tr><tr><th>START-UP TIMER</th> <td> <ul><li>Enables to pre-program and schedule production</li> </ul></td> <td> <ul><li>Gain time: no need to wait for the glue to be ready to operate</li> <li>Fully automatic: no need to switch on the machine</li> </ul></td> </tr><tr><th>SAFETY BARRIER</th> <td> <ul><li>Light curtains guarantee operator safety while loading</li> <li>Jobs are automatically processed when removing hands from loading area</li> </ul></td> <td> <ul><li>Increases productivity and ease of operation while guaranteeing operator safety</li> </ul></td> </tr></tbody></table><table><thead><tr><td colspan="3">OPTIONS</td> </tr><tr><td>FEATURES</td> <td>ADVANTAGES</td> <td>BENEFITS</td> </tr></thead><tbody><tr><th>DOUBLE COVER DETECTION</th> <td> <ul><li>Check that cover feeder takes one cover at a time</li> </ul></td> <td> <ul><li>No manual check that only one cover has been taken</li> <li>Avoid reprints and waste</li> </ul></td> </tr><tr><th>AUTOMATIC BARCODE SCANNING</th> <td> <ul><li>Each book block and cover will be scanned in order to guarantee book integrity</li> <li>No setup required</li> </ul></td> <td> <ul><li>Each job is checked in order to avoid reprints, also records each job for job tracking</li> <li>No manual job setup</li> </ul></td> </tr><tr><th>BOURG BOOK RECEPTION MODULE (BBR)</th> <td> <ul><li>Stacks books vertically on the spine to allow the glue to dry in a perfect position</li> </ul></td> <td> <ul><li>Large storage capacity</li> <li>No production loss as it can be unloaded during job production</li> <li>Guarantees book spine squareness</li> </ul></td> </tr><tr><th colspan="3">THE BB3102 INCLUDES ALL THE FEATURES, ADVANTAGES AND BENEFITS OF THE STANDARD BB3002</th></tr></tbody></table></div> <div class="big_tech_specs colored-border"><span class="colored-font">DIMENSIONS</span><img src="https://www.cpbourg.com/thumbs/files/dimensions/Dimensions-BB3102_800x400_0.jpg" alt="Dimensions" /></div> <div id="tech_specs_table"> <table><thead><tr><td colspan="2">MEDIA</td> </tr></thead><tbody><tr><td>Maximum speed</td> <td>650 cycles/hour<br />400 books/hour</td> </tr></tbody><tbody><tr><th colspan="2">COVER</th></tr><tr><td>Minimum cover size</td> <td>100 x 201 mm (3.93 x 7.91 in)</td> </tr><tr><td>Maximum cover size</td> <td>385 x 750 mm (15.15 x 29.52 in)</td> </tr><tr><td>Cover weight</td> <td>80 to 300 gsm</td> </tr><tr><th colspan="2">CONTENT</th></tr><tr><td>Minimum paper size of books with cover (perfect binding mode)</td> <td>195 x 127 mm (7.67 x 5.00 in)<br /><br /></td> </tr><tr><td>Maximum paper size of books with cover (perfect binding mode)</td> <td>385 x 380mm (15.15 x 14.96 in)</td> </tr><tr><td>Minimum paper size of books without cover (padding mode) *</td> <td>100 x 100 mm (3.93 x 3.93 in)</td> </tr><tr><td>Maximum paper size of books without cover (padding mode) *</td> <td>385 x 320 mm (15.15 x 12.59 in)</td> </tr><tr><td>Book thickness</td> <td>1 to 60 mm (0.04 to 2.36 in)</td> </tr><tr><td>Milling depth</td> <td>0 to 3 mm (0 to 0.11 in)</td> </tr><tr><td>Paper weight</td> <td>60 to 160 gsm</td> </tr><tr><td colspan="2">* Padding mode is not available with PUR version due to cure time</td> </tr></tbody></table><table><thead><tr><td colspan="2">PHYSICAL</td> </tr></thead><tbody><tr><td>Dimensions of BB3002 (L x W x H)</td> <td>202 x 135 x 150 cm <br />(79.52 x 53.15 x 59.05 in)</td> </tr><tr><td>Dimensions of BBR (L x W x H)</td> <td>106 x 60 x 50 cm<br />(41.73 x 23.62 x 19.68 in)</td> </tr><tr><td>Dimensions of BBL (L x W x H)</td> <td>335 x 80 x 145 cm<br />(131.89 x 31.49 x 57.08 in)</td> </tr><tr><td>Weight of BB3002</td> <td>650 kg (1,430 lbs)</td> </tr><tr><td>Weight of BBR</td> <td>80 kg (176 lbs)</td> </tr><tr><td>Weight of BBL</td> <td>500 kg (1,101 lbs)</td> </tr><tr><td>Glue Temperature (EVA)</td> <td>130 to 180°C (266°F to 356 °F)</td> </tr><tr><td>Cover Station Capacity / cover pile height</td> <td>80 mm (3.15 in)</td> </tr><tr><td>Loading Capacity</td> <td>120 book blocks</td> </tr><tr><td>BBR Capacity</td> <td>700 mm (27.56 in)</td> </tr></tbody></table><table><thead><tr><td colspan="2">ELECTRICAL / ACOUSTIC</td> </tr></thead><tbody><tr><th colspan="2">POWER SUPPLY</th></tr><tr><td>BB3002 Off-Line</td> <td>208/220V ±10%, 60Hz, 3 phase delta, 12A<br /><br />220/230V or 240V ±10%, 50Hz, 3 phase delta, 12A<br /><br />380/400 or 415V ±10%, 50Hz, 3 phase star, no neutral needed, 12A</td> </tr><tr><td>Bourg Book Loader</td> <td>230V ±10%, 50Hz, 1 phase, 1.5A<br /><br />120V ±10%, 60Hz, 1 phase, 3A</td> </tr><tr><th colspan="2">OPERATIONAL MODE</th></tr><tr><td>Power consumption</td> <td>4,300 W</td> </tr><tr><td>Radiant heat</td> <td>13,700 BTU/h</td> </tr><tr><td>Sound level</td> <td>76 dB</td> </tr><tr><th colspan="2">STANDBY MODE</th></tr><tr><td>Power consumption</td> <td>1,500 W</td> </tr><tr><td>Radiant heat</td> <td>5,100 BTU/h</td> </tr></tbody></table><table><thead><tr><td colspan="2">AIR SUPPLY FOR PUR-C SYSTEM</td> </tr></thead><tbody><tr><td>Compressed air requirements</td> <td>87 to 116 PSI / 6 to 8 BAR</td> </tr><tr><td>Air consumption</td> <td>50 l/min; the melter needs a flow rate a 30 Std L/min</td> </tr><tr><td>Minimum air quality rating requirements</td> <td>ISO 8573.1 :2010 Class 1.7.2 (maximum particule size: 40μm ; maximum concentration: 10mg/m3 ; maximum Dew point: +7°C)</td> </tr></tbody></table></div> <div class="clear"> </div> </div> </div> <div id="carousel" class="pages"><a class="jcarousel-nav jcarousel-prev" 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